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Bidding initiator has set a restriction on submission of a bid with a price which is higher than the price of the previous bid submitted by the bidder. Once the bid is submitted, the stated price can not be increased.
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Payment terms:
The Terms of Reference.
Delivery terms:
1. Application of JSC "EPM-NEZ" Novocherkassk
2. Place of work: The territory of the customer (JSC "EPM-NEZ").
3. The object (technical device).
Robotic system for producing graphite nipples, comprising: Two (2) machining center ROMI G550, saw FRIGGI, suction EXTOR 4100 r5 system robot FANUC, a conveyor system for measuring "nipple".
4. List and the volume of work performed:
4.1. Contractor undertakes to perform work for the annual maintenance of the equipment of the Customer (hereinafter - works) in accordance with the requirements of the manufacturer.
4.2. Name of the equipment, the list of works and terms of services specified in Appendix №1 to the present terms of reference. Artist, acting as a competent person, hereby declares that the list and the scope of work specified in Annex №1, fully comply with routine maintenance established by the manufacturer for maintenance. Carrying out other work other than maintenance work in the Appendix №1 is not required.
4.3. Artist also undertakes in the event of conclusion of the agreement at the request of the Customer to supply spare parts (hereinafter - the product) according to the list given in Appendix №2.
5. Turnaround time: within 12 calendar months from the date of signing of the Treaty on condition that all works regulated by the technical documentation of equipment assigned to the first year of operation. The starting date and duration of work are agreed with the customer in writing no later than thirty (30) calendar days prior to the event.
6. Delivery of materials, equipment and lifting facilities for the performance of work.
6.1. Works are carried out with the use of materials, special equipment and
6.2. Lifting equipment, assembly equipment for cargo-handling machinery, tools and all the supplies to them, PPE, electric welding, gas-Slitter, and other equipment necessary for the work provided by the Contractor.
6.3. Davits provided by the Customer, the operator crane provides artist.
6.4. Materials and components from the warehouse of the Customer at the installation location delivers Artist.
7. Requirements to the Contractor.
7.1. The Contractor shall perform the work in full compliance with the recommendations of the manufacturer of equipment, including the volume and quality of work performed.
7.2. The Contractor shall perform the work of their own tools and equipment, through its competent professionals who have an employment relationship with the Contractor.
7.3. Artist in a commercial proposal indicates the order of payment and other conditions of work.
7.4. Certification manager, engineers and industrial safety and labor protection of performers at the GCO.
7.5. Providing measures for health and safety of safe work methods of production at the site.
7.6. In the case of justified remarks to the staff on the quality of work, safety violations as well as violations of an administrative nature, at the request of the Customer's specialists Contractor shall immediately replace these workers.
7.7. Made no qualitative work must be redone due to the Contractor and delivered to the customer.
7.8. Accommodation in the sanitary facilities of workers engaged in the execution of this work produces Artist. The customer, when possible, can lead placement of workers on a contractual basis.
7.9. Artist for quotation making reasonable pricing for all the labor required for servicing the equipment robotized complex. The Contractor shall coordinate with the customer, developed calculation, linear implementation schedule, ERP, PPC, and routings for all the necessary work - within no more than 15 calendar days after the announcement of the winner of the tender.
7.10. Garbage collection of all categories to landfills receiving industrial waste carried Transportation is provided by the Customer, on the provisional application of the Contractor. Costs of waste disposal in all categories in landfills receiving industrial waste borne by the Customer.
7.11. Loading garbage is provided by the Contractor and mechanisms.
7.12. You must have the SROs for these types of jobs.
8. Payment terms: month, within thirty (30) days after the bank of the results provided that the work is done properly and within the agreed time. Work considered to be satisfied when the Parties sign the Act of acceptance of work performed (KS-2) and a certificate of the value of work performed and costs (Form CS-3).
9. Warranty on the work performed: 12 months after the end of the work.
10. Special conditions: services and work carried out in the existing shop. Schedule agreed with the shop (TSMOEP) and factory services (PA, ED et al.). The technical documentation is available to the Contractor only on the industrial site of JSC "EPM-NEZ".
11. Documents required for registration in UOTiPB permit-to-work contractors:
1. Copies of certificates (CPO) for the right to perform this type of work.
2. Copies of the briefing on occupational safety briefing from the magazine.
3. ERP, PPC, or RTI.
4. Copies of the protocol of certification of work on labor protection.
5. Copies of the certification certificates ITR on labor protection and general industrial safety requirements. When working on gas, on vessels, working under pressure, with the use of lifting equipment, lifts (towers), in electrical, hot work - copies of licenses for each type of work.
6. Medical admission personnel.
7. Gazoelektrosvarschikov copies of certificates, slingers, crane operators, hoist (towers). For gazoelektrosvarschikov - a copy of attestation protocols on the fire-technical minimum.
Before the start of registration attire - admission all employees of contracting organization, including managers, are required to undergo induction training in UOTiPB (you should have a proof of identity and age). In the production of the work, all employees must have a certified clothing, footwear and other personal protective equipment required to perform this type of work.
In the case of expiry of any document work permit is not granted to the submission of a new document.
Appendix №1
Works on routine maintenance:
1. Service processing centers ROMI G550:
- Serial № 016.020.475.401
- Serial № 016.020.476.401
№№ p / n A list of the operations within the TO-1 and TO-3 Lead time work, man / hours
1. Checking the status of the filters and their cleaning or replacement
2. Checking the status of the fans, cleaning
3. Checking air leakage oil
4. Checking the oil level, coir seals
5. Check hydroelectric works, filter washing, cleaning of heat exchangers, oil change
6. Check the lubrication system
7. Checking the status of the rails. Cleaning if necessary.
8. Check the level of billing.
9. Spindle belts check. Replace as needed.
10. Checking backlash axes
11. Making a list of spare parts to be replaced
TOTAL 160 person / hour
№№ p / n A list of the operations within the TO-2 and TO-4 performance of the work, man / hours
1. Checking the status of the filters and their cleaning or replacement
2. Checking the status of the fans, cleaning
3. Checking air leakage oil
4. Checking the oil level, coir seals.
5. Check hydroelectric works, filter washing, cleaning of heat exchangers, oil change
6. Check the lubrication system
7. Checking the status of the rails. Cleaning if necessary
8. Check the level of nomination
9. Performance Test spindle device Hoffman. Check spindle belt status. Replacing, if necessary,
10. Checking backlash axes
11. Checking geometry test bar
12. Making a list of spare parts to be replaced
TOTAL 288 person / hour
13. Annual maintenance bandsaw Friggi ONL 500 CAN ALL at intervals
14. once a year:
№№ p / n A list of the operations within the TO-1 - TO-2 performance of the work, man / hours
1. Check blade condition
2. Checking the oil level in the gearbox, hydraulic station
3. Checking air leakage oil
4. Checking the wear of the gearbox bearings, lubrication
5. Check flywheel bearings, guides tensioner, lubrication
6. Check the guides and the carriage lubrication
7. Check ball screw and guide, lubricant
8. Checking the hydraulic station, cleaning cooler
9. Inspection and cleaning of the fan
10. Check the details of the work and chip conveyors
11. Making a list of spare parts to be replaced
Total of 48 people / hour
12. Annual maintenance hoods EXTOR 4100 r5 with the frequency 2 times a year
№№p / n A list of the operations within the TO-1 - TO-2 performance of the work, man / hours
1. Checking the duct state
2. By operation of pulse valves, the air filter cleaning system
3. Checking, cleaning, sealing
4. Checking the water separator the compressed air system
5. Check filters for damage and replacement of damaged
6. Checking and replacement of the main filter, if necessary
7. Making a list of spare parts to be replaced
Total of 16 people / hour
8. Annual maintenance robot Fanuc M-900iB / 700 with a periodicity of 2 times per year:
№№p / n A list of the operations within the TO-1 - TO-2 performance of the work, man / hours
1. External inspection robot body elements and its periphery for defects and damage
2. Diagnosis of the robot for the presence of uncharacteristic noise while driving
3. Diagnosis robot repeatability in release position
4. Check for backlash in the arm joints
5. Control oil leaks and cleaning of dirt
6. Replacing the batteries, check the zero mark
7. Replacing / cleaning robot controller filters
8. Replacing / cleaning robot controller fans
9. Replacement / cleaning robot controller transformers
10. Check / diagnostics error log
11. Replacement of a protective film on the remote robot control
12. Layout / selection of the necessary spare parts for the robot and additional equipment
13. Checking / measurement power supply voltage
14. Planned maintenance work on the service robot:
- lubricant change in the mechanisms;
- oil change in the gearbox;
- checking the brakes of the robot;
- checking pneumatic routes (if any);
- checking internal wiring cables and pipes;
- check toothed belt drives.
15 Recommendations for keeping equipment in working condition
TOTAL
36 persons / hour
5. The annual maintenance of the conveyor with a frequency of 1 every quarter:
Wn / n A list of the operations within the TO-1 - TO-2 performance of the work, man / hours
1. Visual inspection of the moving elements and wiring.
2. Lubrication movable elements (if necessary)
TOTAL 8 people / hour
6. annual maintenance apparatus for measuring mass resistivity (resistivity) of the elastic modulus and speed of sound such as "nipple" products with a frequency of 1 every quarter:
Wn / n A list of the operations within the TO-1 - TO-2 performance of the work, man / hours
1. Visual inspection of the moving elements and wiring.
TOTAL 2 persons / hour
7. Additional support for warranty service
Wn / n A list of the operations perform the work, man / hours
1. Additional support for complex performance (three additional exit)
Total of 72 people / hour
Appendix №2
Recommended spare parts list
Number Description of goods and / or services Number of
PC.
Spare parts for machines ROMI G550, serial № 016.020.475.401 and № 016.020.476.401
1. S47377, cabinet filter 2
2. U20007, Safety glass automatic doors 2
3. T52525, set X axis ball screw (Ballscrew Axis X) 2
4. T67146, set leadscrew axis Z (Ballscrew Axis Z) 2
5. R97058, contactless sensor control stroke Quill 2
6. R53509, sensor pin tailstock 6
7. R95185, Screw, M6X16MM-G 42
8. R95178, Washer, M6 42
9. U07326, hydraulic main pressure gauge 2
10. T74763, pressure sensor 2
11. U45661, hydroelectric Filter 2
12. R38059, filter centralized lubrication system 2
13. R92135, linear filter centralized system 2
14. R35286, pressure sensor centralized lubrication systems, Pressure switch lube 4
15. T69892, lighting lamps LED 2 workspace
16. U30072, Drive Belt Chapter of the spindle 2
17. S27144, the drive circuit tailstock 2
18. R21431, PIN, PIN 2
19. S27120, Gear, Gear 2
20. P19380, Screw, 6x8mm 2
21. P19411, 6X12MM, Bolt lock 2
22. S27119, Gear, Gear 2
23. P19379, Screw, 6X 6MM 4
24. T58000, tailstock Hydraulic valve 4
25. R17466, flow unit HJB-0 flow node 2
26. R17467, flow unit HJB-1, stream 2 node
27. R43072, nozzle, nozzle 2
28. T55234, Gasket, Seal 2
29. S26953, M4X12MM-G Bolt 88
30. R95176, M4, Washer, Washer 88
31. U27871, Gasket, Seal 2
32. S26953, Screw, M4X12 MM-G 26
33. T55139, Lateral wiper right, right side of the scraper 2
34. T55138, Gasket, Seal 2
35. T53346, Wiper, Rear wiper table 2
36. P91093, line 8
37. U58725, Chain automatic door 2
38. U58553, Left Drive Gear 2
39. P81561, bearing left leg 2
40. P18662, retaining ring 2
41. P17826, Disc 2
42. U58555, pinion drive right leg 2
43. U58556, gearwheel 2
44. U58764, Spacer 2
45. T55152, Wiper, scraper 2
46. T53057, scraper linear guide table 2
47. T53347, Front scraper, wiper Front 2
48. R88029, Scraper support, mount the scraper 2
49. R89075, Turret wiper, wiper turret 2
50. T55136, Turret wiper, wiper turret 2
51. T53350, scraper left lower carriage 2
52. T53347, scraper right lower carriage 2
53. T53346, scraper left upper carriage 8
54. R80259, scraper right guide tailstock 2
55. R80260, scraper left guide tailstock 2
Calibration equipment for machine tools ROMI G550, serial № 016.020.475.401 and № 016.020.476.401
Number Description of goods and / or services Number of
1. Display calibration kit for the two equipment units G550M S / №016.020.475.401, 016.020.476.401 (K34101, K33971, L25614, L94945, K15126, N02987, N02966) 1
Spare parts for band saw Friggi ONL 500 CAN ALL
Number Description of goods and / or services Number of
1. Y000834800 ECCENTRIC ROLLER H = 34/41, eccentric roller 8
2. 1120 LAMA 54, thrust roller 2
3. 6CEO01960A CINGHIA DENTATA EAGLE CEO 1960 Toothed belt 1
4. 50PZFL5570 FINECORSA LEVA / ROTELLA FL557, limit switch 1
5. 50PZFC3350 LIMIT SWITCH GIREVOLE / ROTELLA FC 335 Rotary switch 1
6 50PZFL5150 LIMIT SWITCH PISTONCINO C / ROTELLA FL515 1NC / 1NO PZ, Pressure switch 1
7 5440NZ21BN MAGNETIC SWITCH 10MT 440N-Z21SS2BN, magnetic switch 1
8 5BALP1202R LIMIT SWITCH 12 P2 BNS 819 6112 B02 R12 10 Limit Switch 1
9 5OZAMT6164 ENCODER AMT6 SSI AMT612 / 4096GS-P9-R OZAMT6124.63058 LIKA / CIGNOLI, encoder 1
10 5SI18C05PN PROXIMITY SI 18 C5 PNP NO, switch 1
11 5XMLR16005 PRESSURE SENSOR XMLR160 24VDC PNP M12 XMLR160M2P05, pressure sensor 1
12 5XMLR16075 PRESSURE SENSOR XMLR160 24VDC 0-10 PNP XMLR160M1P75, pressure sensor 1
13 510522BM60 SELECTOR 3 POSIZ. IMP. NERO 3SU1052-2BM60-0AA0 SM, Switch 1
14 510507BF88 JOYSTICK 4 POSIZ. C / RIT. CENTRO 3SU1050-7BF88-0AA0 SM, Joystick 1
15 MTH0039 HYDRAULIC MOTOR MR100 CDT C / FRENO ATT. DIN.TACHO, hydraulic motor 1
16 GL-000160 PATTINO RULLI HIWIN RGW 55 CC ZA H GR.55, Block Linear guide 4
17 MTH0034 HYDRAULIC MOTOR RK 400 CLSV, hydraulic motor 1
18 6KB9825380 JOINT WK 5 / 200-90-98-24-38, Coupling 1
19 CS28100164075 BEARING 281.0016 SRB 40 75, bearing 2
Spare parts drawing EXTOR 4100 r5
Number Description of goods and / or services Number of
1. Teflon filter core (E10059-1) 3
2. Filter control (684,161) 1
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